Gear technology and automation systems
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Magazine 2019

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It starts with a blank. But how does the workpiece get onto the line or into the machine? Depending on the state it is delivered in, this task can quickly become very complex. Reliable 3D object detection systems optically capture and evaluate data. Liebherr works with a variety of 3D vision systems to match the requirements and smoothly handles the supply of every randomly stored part with process precision.

Most read

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Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted ā€“ so he simply built it himself. Itā€™s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into oneā€™s own hands: an attitude that can still be found at Liebherr today.

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Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

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03

ā€œThe fire pump is the heart of every fire truckā€, explains Michael Schƶftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

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Due to the high demand, the automation division of Liebherr-Verzahntechnik GmbH has restructured the area of robotics and made it a separate department. The editors of Liebherr Magazine went to visit and had a look around.

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Simply order from the catalogue and two days later the new shaping tool will arrive: Liebherr makes the process as straightforward as this for customers and offers a broad range of stock tools available for immediate delivery. New: Instead of cutting material ASP2030 with a titanium nitride (TIN) coating, stock tools are now made as standard from ASP2052 with Alcrona Pro.

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Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted ā€“ so he simply built it himself. Itā€™s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into oneā€™s own hands: an attitude that can still be found at Liebherr today.

liebherr-story-bauer-square

Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

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What challenges does Industry 4.0 present to companies and their apprentices? Liebherr is already working on the measures necessary for overcoming the technical obstacles of the future in order to train its own professionals.

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Johannes Weixler has developed a new universal chamfering application ā€“ with the dynamic mathematical assistance of colleagues.

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After an upgrade, the universal LC 280 DC gear hobbing machine shines with improved operating comfort and technical refinements.

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Quality management has a special place at Liebherr, it protects the core of the brand. The following is an overview of the processes necessary for quality assurance provided by Christof Porsche.