Gear technology and automation systems

Magazine 2019

It begins with an idea. But designers often have a long way to go before a perfect workpiece is made using a suitable manufacturing process. It is good that reliable partners such as Liebherr participate and share their experiences.

Most read

01

Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

02

Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

03

“The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

The first PHS 1500 Pro is at Herborner Pumpentechnik. Following an extension and machine change, the third expansion will start soon.

For the mobility of the future, we need solutions today. Sometimes this means starting from scratch. With a new production line, new processes and new machines.

PHS Allround has become a bestseller of Liebherr Automation Systems. The modular pallet handling system appeals to a wide range of different areas of industry with a main selling point being its scalability. It has now been made even more flexible with the new double loader.

Weishaupt, headquartered in the Upper Swabian town of Schwendi, is a leading provider of burners, heat pumps, heating and condensing-boiler systems, energy recovery solutions, and facility automation. Since mid-2016 Weishaupt’s new burner casing production facility has operated using an automation solution provided by Liebherr-Verzahntechnik GmbH.

The first LK 500 skiving machine is in use at the Italian gear specialists SIAP. An innovative investment that will increase both productivity and quality.

With the newly formed “Industrial Services” department, Liebherr-Verzahntechnik GmbH is reimagining the service ethos.

Liebherr has met the needs of automation customers with the PHS Allround: The compact class for universal users has been in great demand. Alongside the current PHS 1500 Allround version, Liebherr has announced two more sizes - the 800 and 3000.

Quality management has a special place at Liebherr, it protects the core of the brand. The following is an overview of the processes necessary for quality assurance provided by Christof Porsche.