Gear technology and automation systems

Magazine 2019

Weishaupt, headquartered in the Upper Swabian town of Schwendi, is a leading provider of burners, heat pumps, heating and condensing-boiler systems, energy recovery solutions, and facility automation. Since mid-2016 Weishaupt’s new burner casing production facility has operated using an automation solution provided by Liebherr-Verzahntechnik GmbH.

Most read

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Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

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Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

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“The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

Johannes Weixler has developed a new universal chamfering application – with the dynamic mathematical assistance of colleagues.

Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

It begins with an idea. But designers often have a long way to go before a perfect workpiece is made using a suitable manufacturing process. It is good that reliable partners such as Liebherr participate and share their experiences.

With the newly formed “Industrial Services” department, Liebherr-Verzahntechnik GmbH is reimagining the service ethos.

The demand for high quality gear teeth in areas such as electric mobility, for example, come with great challenges. Liebherr is working on the development of solutions for economic manufacturing

Quality management has a special place at Liebherr, it protects the core of the brand. The following is an overview of the processes necessary for quality assurance provided by Christof Porsche.

For the mobility of the future, we need solutions today. Sometimes this means starting from scratch. With a new production line, new processes and new machines.

The constantly rising demands from the markets, such as higher accuracy, more effective processes and increased flexibility, require sophisticated machine concepts. For this reason, the new gear skiving machine generation has been equipped among other things with a tool changing system integrated in the machine, multi-machining functions, an integrated measurement device for tools and the option of chamfering during the machining process.