Gear technology and automation systems

Magazine 2019

With the newly formed “Industrial Services” department, Liebherr-Verzahntechnik GmbH is reimagining the service ethos.

Most read

  • 01

    Half a century of Liebherr-Verzahntechnik GmbH means 50 years of commitment to the machinery and plant engineering industry. Gear technology originated in the technology of the revolving tower crane. Hans Liebherr wanted to buy a gear hobbing machine for gear manufacturing, but could not find what he wanted – so he simply built it himself. It’s a typical Liebherr story, since many sectors in the company group have emerged in this or in a similar way. Taking things into one’s own hands: an attitude that can still be found at Liebherr today.

  • 02

    Bauer Gear Motor operates two new LC 180 gear hobbing machines at its facility in Slovakia, producing gearing for all facilities. These machines are characterised by their operational versatility, given that they are used to produce around 180 different components in a very wide range of different sizes.

  • 03

    “The fire pump is the heart of every fire truck”, explains Michael Schöftner, Head of Mechanical Production at Rosenbauer International AG, the global leader for fire service equipment. The equipment has to withstand enormous loads in cases of operation. Rosenbauer relies on an automation solution for pump manufacturing from Liebherr. The rotary loading system RLS 800 from the Kempten-based automation experts has been deployed in Leonding near Linz for around two years now.

Weishaupt, headquartered in the Upper Swabian town of Schwendi, is a leading provider of burners, heat pumps, heating and condensing-boiler systems, energy recovery solutions, and facility automation. Since mid-2016 Weishaupt’s new burner casing production facility has operated using an automation solution provided by Liebherr-Verzahntechnik GmbH.

Liebherr has met the needs of automation customers with the PHS Allround: The compact class for universal users has been in great demand. Alongside the current PHS 1500 Allround version, Liebherr has announced two more sizes - the 800 and 3000.

It begins with an idea. But designers often have a long way to go before a perfect workpiece is made using a suitable manufacturing process. It is good that reliable partners such as Liebherr participate and share their experiences.

While we still have some way to go to achieve autonomous driving on the road, factories are miles ahead: AGVs (automatic guided vehicles) are already being used in the area of production.

Quality management has a special place at Liebherr, it protects the core of the brand. The following is an overview of the processes necessary for quality assurance provided by Christof Porsche.

The aircraft propulsion systems of today are wonders of technology. Since air travel is rapidly growing in demand around the world, the production technology employed until now needs to be modernised.

What challenges does Industry 4.0 present to companies and their apprentices? Liebherr is already working on the measures necessary for overcoming the technical obstacles of the future in order to train its own professionals.

Wenzel GearTec GmbH, a successful manufacturer of gear inspection machines, has been part of Liebherr-Verzahntechnik GmbH since May 2019. The Karlsruhe-based company has specialised in the measurement of gears, gear cutting tools and other rotationally symmetrical workpieces since 2004 and has an innovative product range that perfectly complements Liebherr's own.